CNC Machining

Our in-house machining capability is State-Of-The-Art and is fully equipped with 3, 4 and 5-axis CNC milling as well as 3, 4 and 5-axis CNC turning.  We now offer in-house 3D printing & modeling capabilities. Highly skilled programmers, engineers, machinists and technicians are able to handle a wide range of job sizes and styles. Poly-Tech’s unique capabilities in concert with its manufacturing partners around the world, allow us to offer a wide range of manufacturing capability powered by electrical, mechanical and plastic engineering backgrounds. We take pride in the quality of work we provide and strive to partner with clients, developing a relationship of trust and earning respect through years of service. As you can see below, our vast array of equipment allows us to be competitive on complex components as well as assemblies. Prototypes, short runs and long lasting production runs are all available under one roof, shortening lead times and assuring quality.

Equipment Listing;

 

Huntersville, NC Location

CNC Milling Capabilities

 Doosan HP4000 II Horizontal Machining Center (Multi-Pallet):

  • GibbsCam/SolidWorks 2014
  • 4-Axis
  • 15.75 x 15.75  Dual Pallet Table
  • 26.6 x 22 x 23.6 in. Capacity
  • Automatic 5 Pallet Changer System (5 APC)
  • 30 HP Spindle
  • Thru-Spindle Coolant
  • 60 Tool Changer

Makino A55 Delta Horizontal Machining Center (4-Axis):

  • GibbsCam/SolidWorks 2014
  • 4-Axis
  • 15.75 x 15.75 in.  Dual Pallet Table
  • 30 HP Spindle
  • 40 Tool Changer

Haas CNC Vertical Machining Center VF2TR (5-Axis):

  • GibbsCam/SolidWorks 2014
  • 5-Axis
  • 16 x 20 in. Table
  • 15 HP Spindle
  • 20 Tool Changer

Kitamura MyCenter 4XT CNC Machining Center (5-Axis):

  • GibbsCam/SolidWorks 2014
  • 15.8″ Dia. Platter Size
  • 30 HP
  • 30 Tool Changer

Doosan DNM500 CNC Vertical Machining Center (3-Axis):

(3 Machines)

  • GibbsCam/SolidWorks 2014
  • 14,000 RPM Spindle
  • Thru-Spindle Coolant
  • 30 HP
  • 20 x 40 in. Capacity
  • 30 Tool Changer

Doosan DNM500 CNC Vertical Machining Center (4-Axis):

  • GibbsCam/Solidworks 2014
  • 14,000 RPM Spindle
  • Full Fourth Axis
  • Thru-Spindle Coolant
  • 30 HP
  • 20 x 40 in. Capacity
  • 30 Tool Changer

CNC Turning Capabilities

ROMI M20 x 80 Combination CNC Turning Center:

  • GibbsCam/Solidworks 2014
  • 20″ Swing Max Turning Capacity
  • 80″ Z-Axis Travel
  • 2.5″ Through the Spindle Capacity
  • 8 Tool Turret
  • 15 HP

Puma 2600SY CNC Turning Center (5-Axis):

  • GibbsCam/SolidWorks 2014
  • Y-Axis with Sub Spindle
  • 3.0″ Spindle Bore
  • 32″ Z-Axis Travel
  • 12 Tool Turret
  • 30 HP
  • Bar Feeder

Puma GT2100MB CNC Turning Center (3-Axis):

(2 Machines)

  • GibbsCam/SolidWorks 2014
  • 3.0″ Spindle Bore
  • 23″ Z-Axis Travel
  • 12 Tool Turret
  • 15 HP
  • Bar Feeder

Mori Seiki SL15

  • GibbsCam / SolidWorks 2014
  • 1.75″ Spindle Bore
  • 6,000 RPM
  • 12 Station Tool Turret
  • 6″ Hydraulic Chuck
  • 15 HP
  • Bar Feeder

Omni Turn Lathe:

  • Gang Tooling Type Machines
  • 3 HP Spindle
  • Live Tooling
  • Bar Feeder

Advanced Manufacturing and Prototyping

3D Printing & Modeling Capabilities

Stratasys Objet30 Prime:

  • 12 Modeling Materials (3 Types Each of Rubber, Acrylic, Nylon, & ABS)
  • Max. Envelope Size 11.57 x 7.55 x 5.85in.
  • Resolution per axis- X-600 dpi, Y-600 dpi, Z-1600 dpi
  • Accuracy down to 0.1mm
  • Minimum Layer Thickness down to 16 microns

Additional Value Adding Capabilities

Fabrication Capabilities

SolidWorks 2014:

  • Product Design
  • Product Development
  • Prototype Design

Assembly Facilities:

  • Electrical
  • Mechanical
  • Pneumatic
  • Hydraulic

Glass Bead Blaster:

  • 30″ x 48″ x 25″ High

CNC Cutting Capabilities

Cosen AH-250R Automatic (Roller Type) Horizontal Band Saw

  • 10″ Round Capacity
  • 9″ x 9″ Square Capacity
  • 9″ x 10″ Rectangle Capacity
  • Auto-Feed

Powermatic 10” Tilting Arbor Table Saw: (2 Machines)

  • 3.5” Thick Horizontal Cut Capacity
  • 5 HP
  • Beismeyer Precision Fence System

Quality Assurance / Instrumentation

Brown and Sharp CNC Coordinate Measuring Machine:

  • QC Environment CMM (Coordinate Measuring Machine)
  • Air Bearings
  • PCdemis Inspection Software
  • GageControl Calibration Database

Mitutoyo PH-A14 Optical Comparator:

  • QM Data 200 Readout Controller

Starrett Digital Height Gage

46″ x 48″ Granite Table

24″ x 24″ Granite Table (4 Tables)

Full Compliment of Measuring Tools

New Freedom, PA Location

CNC Milling Capabilities

Daewoo DHP5000 CNC Horizontal Machining Center

(4-Axis):

  • MasterCam
  • 14,000 RPM spindle
  • 1,500 PSI Thru-spindle Coolant
  • 30 HP
  • 500mm Capacity
  • Dual Shuttle Pallet Tables
  • 170 Tool Changer

Daewoo DHP400 CNC Horizontal Machining Center:

  • MasterCam
  • 14,000 RPM Spindle
  • 30 HP
  • 400mm Capacity
  • Dual Shuttle Pallet Tables
  • 60 Tool Changer

Doosan DHP5100 CNC Horizontal Machining Center:

(2 Machines)

  • MasterCam
  • 14,000 RPM Spindle
  • 1,500 PSI Thru-spindle Coolant
  • 30 HP
  • 500mm Capacity
  • Dual Shuttle Pallet Tables
  • 60 Tool Changer

Doosan DHP4000 CNC Horizontal Machining Center:

  • MasterCam
  • 14,000 RPM Spindle
  • 1,500 PSI Thru-spindle Coolant
  • 30 HP
  • 400mm Capacity
  • Dual Shuttle Pallet Tables
  • 60 Tool Changer

Quantum CNC Horizontal Machining Center:

  • MasterCam
  • 20″ x 20″ table
  • 40 tool cassette
  • 20″ Traverse in “X”
  • 20″ Movement in “Y”
  • 24″ Movement in “Z”
  • 15 HP
  • Dual 410 mm Shuttle Pallet Tables

Kitamura HX400 CNC Machining Center (4-Axis):

  • MasterCam
  • 400mm Capacity
  • 30 HP
  • Dual Shuttle Pallet Tables
  • 50 Tool Changer

Okuma Cadet Mate CNC Vertical Machining Center:

  • MasterCam
  • 20″ x 40″ Table
  • 20 Tool Cassette

Hass CNC Vertical Machining Center VF1:

  • MasterCam
  • 16 x 20 Table
  • 15 HP Spindle
  • 20 Tool Changer

Haas CNC Vertical Machining Center VF3:

  • MasterCam
  • 20 x 40 Table
  • 20 HP Spindle
  • 20 Tool Changer

Okuma Cadet Mate CNC Vertical Machining Center:

(2 Machines)

  • MasterCam
  • 20″ x 20″ Table
  • 20 Tool Cassette
  • 15 HP

CNC Turning Capabilities

Crown L1420, CNC Turning Center:

  • MasterCam
  • 14.17 Max Turning Capacity
  • 26″ Z-Axis Travel
  • 12 Tool Turret
  • 30 HP

Doosan Lynx Turning Center:

  • MasterCam
  • 15 HP Spindle
  • 8” Chuck Capacity
  • 12 Tool Turret
  • 7.5 HP

Doosan Puma Turning Center:

  • MasterCam
  • 8″ Chuck Capacity
  • Bar Feeder
  • 20 HP Spindle
  • 12 Tool Turret
  • 7.5 HP

Omni Turn Lathe: (2 Machines)

  • Gang Tooling Type Machines
  • 3 Hp Spindle
  • Live Tooling
  • Bar Feeder

EDM Machining Capabilities

Accutex Wire EDM: (2 Machines)

  • MasterCam
  • 16 x 16 Capacity

Broaching Capabilities

Horizontal Broach:

  • 50 Ton
  • Tail stock Attachment

Surface Grinding Capabilities

Blanchard Surface Grinder:

  • 36″ Table

Additional Value Adding Capabilities

Alzmetall Precision Drill with an “X” and “Y” Table:

  • 18″ Opening to a 10″ x 24″ “X”/”Y” Table Plus 24″ to a Usable “T” Slotted Base
  • 18″ Precision Movement in “X”/”Y” Hangzhou Precision Surface Grinder
  • 12″ x 6″ Magnetic Chuck

Water Jet Capabilities

Flow Mach 3 Water Jet Machine

  • 48″ x 48″ Capacity
  • 8″ Thickness Capacity
  • Dynamic Water Jet Option
  • 94,000 psi

Fabrication Capabilities

Assembly Facilities:

  • Electrical
  • Mechanical
  • Hydraulic

Glass Bead Blaster:

  • 30″ x 48″ x 25″ High

CNC Cutting Capabilities

Behringer CNC Cold Saw

  • 24″ Blade
  • Auto Bar Feed
  • 4″ x 8″ Bar Capacity

Marvel Band Saw: (2 Machines)

  • 10” Capacity
  • Auto Separation

Quality Assurance / Instrumentation

Brown and Sharp CNC Coordinate Measuring Machine

  • Shop Floor Environment Capable CMM (Coordinate Measuring Machine)
  • Gear Driven
  • PCdemis Inspection Software

Mitutoyo Coordinate Measuring Machine:

  • 28” x 40” Table
  • Mag-1 Interface with Geopak 2000 Software

Mitutoyo PH-A14 Optical Comparator:

  • QM Data 200 Readout Controller

Starrett Digital Height Gage

46″ x 48″ Granite Table: (5 Tables)

Full Compliment of Measuring Tools